For much of recent history, the permanent joining of metal elements has been an essential prerequisite in a variety of industries. Over the years, the processes and technology used to join metal components have been advancing and evolving all the time, reaching an era where low production costs and high quality results are expected as standard.
Nonetheless, a large number of essential players across many different manufacturing industries have begun using custom adhesives as an alternative method to traditional joining. A wide variety of businesses and brands are slowly but surely discovering the benefits of adhesives when working with adhesive manufacturers and adhesive medical tape convertors.
Unsurprisingly, the idea could be something of a difficult concept to grasp for the people that have been effectively and instinctively using traditional joining methods for years. However, switching to adhesives is the kind of change that only ever happens once – there is simply no going back when the fantastic benefits have been discovered first-hand.
1 – Incompatible Metal Components
First up, there will always be specific metals that aren’t exactly the best of friends when it comes to traditional joining methods. If, for example, two or more metal parts were to have wildly different melting points, the joining process using traditional welding would be extremely challenging to say the least. Quite to the contrary, modern adhesives put an end to the necessity for any type of heating at all, guaranteeing maximum compatibility. What is more, modern custom adhesives could be produced for purpose to make sure they work flawlessly when put to use.
2 – Extremely Efficient Joining
It is of course no secret that while using welding as a joining method is not necessarily a very expensive process, the same can’t be said about the technology needed and the electrical power required to power the operation. Setting up to weld on an industrial scale could actually be extremely expensive, when one counts the costs of maintaining, repairing and generally taking care of such hardware. On the other hand, when using custom adhesives, it is often literally only the adhesive itself that is required with no other accessories, tools or power sources needed.
3 – Additional Finishing Not Required
One of the most serious inconveniences when using traditional metal joining processes is the way in which very often additional finishing is needed, in order to reduce the visual impact of the weld. Whether it is a case of discolouration of the metal due to intense heat, damage or unevenness whatsoever due to protrusions, the welding process often does not end when the join has been carried out. To the contrary, when using custom adhesives for joining purposes one doesn’t need to worry about the impact on the overall finish of the metal parts in question, eliminating the need for additional finishing.
4 –Strong Bonds
While traditional welds are usually applied across a somewhat limited or localised area, custom adhesives could be spread out in a much more even way. So instead of the metal part in question be joined around the edges, the entire surface that connects the two parts could be bonded together with amazing strength. Along with producing a bond that is extraordinarily stronger, the process also produces very effective seals between the metal parts, thus minimising the likelihood of corrosion and rust.
5 – Invisible Finish
Even with lots of effort dedicated to secondary finishing, it could be very difficult or impossible to entirely hide the evidence of traditional welding. There could only be light traces of discolouration or damage, but very often, they are visible. It is just the opposite with custom adhesives as the entire join is produced only where the two components come into contact and is therefore 100% hidden from the outside.
7 – Fragile and Sensitive Materials
Last but not least, using custom adhesives means to immediately open up an amazing world of opportunities when it comes to the various types of components and materials that could be joined. The aggressive and intensive nature of traditional joining methods rules out many sensitive and fragile materials – materials which could be damaged or even destroyed during the welding process. When using custom adhesives though, the entire process is infinitely gentler and more compatible with a wide range of components and potentially fragile materials.